Application Guide

Hydrochloric Acid (HCl) Transfer Pumps

The acid that eats stainless steel — pumped safely in PP and PVDF.

Hydrochloric acid is one of the most corrosive liquids handled in Indian process plants — used in steel pickling, chemical synthesis, water treatment and pharma. It destroys SS 316 rapidly at almost any concentration, which is why the correct HCl pump is almost always non-metallic.

The pumping challenges

  • Attacks SS 316 and most stainless alloys at nearly all concentrations
  • Fuming grades create hazardous vapour on any leak
  • Concentrations from 5% to 36% behave very differently
  • Seal leakage is a direct operator-safety risk

Material options

PP (up to 70 °C, economical for dilute and moderate grades)
PVDF (elevated temperature, fuming grades)
PTFE seal faces and FFKM/EPDM elastomers as required

Technical considerations

  • Specific gravity up to ~1.18 at 36% — motor sizing must account for it
  • For fuming acid, seal-less magnetic drive removes the vapour-leak path entirely
  • Suction piping should be PP/PVDF lined or solid polymer
  • Always state the exact concentration — 10% and 36% HCl are different pumps

Honest limits: no pump material is universally compatible with every concentration and temperature of a chemical. Final selection is confirmed against your exact duty — that's why we ask before we quote.

Suitable PT Pumps

Pumps for this duty

FAQs

Common questions on this duty

No — hydrochloric acid attacks SS 316 aggressively at almost all concentrations. We have replaced brand-new stainless impellers perforated in months on HCl duty. The correct construction is non-metallic: PP below 70 °C, PVDF above it.
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